Brass Chips Melting In Induction Melting Furnace

INDUCTION MELTING FURNACE FOR THE MELTING OF CHIPS  BRASS

AVAILABLE CAPACITY:

IN KGS:

25 KGS TO 3 TONS

IN KW:

15 KW TO 1000 KW

UNIT CONSUMPTION IN MANGALENZ INDUCTION MELTING FURNACE @NORMALCONDITIONS:

*IN ACTUAL RUNING CONDITION:

270 KWH/TON TO 310 KWH/TON

OF BRASS MELTING

POURING TEMP FORBRASS :

1100⁰C TO 1150⁰C

WHICH TYPE OF MAT. CAN MELT IN THE MAGNALENZ INDUCTION MELTINGFURNACES:

1. ASSORTED SCRAP OF BRASS.

2. ALLOYING WITH COPPER SCRAP & ZINK.

3. COPPER INGOT WITH ZINK ALLOYING.

4. BRASS INGOT.

5. BRASS CHIPS 100%.

RECOMMENEDED LINING FOR BRASSMELTING :

1. ACIDIC (SILICA LINING WITH 1% TO 2.5% BORIC ACID.)

2. NEUTRAL.

*SHOULD HAVE EXCELLENT RESISTANCE TO CHEMICAL, THERMAL AND MECHANICAL DAMAGE, WITH A LOWER SINTERING TEMP. TO SUIT TO BRASS MELTING.

APPROX REQUIRED COMPONENTS INPERCENTAGE

PRESENT IN LING MAT. FOR. BRASS MELTING IN INDUCTIONFURNACE:

                                                         %

AL2O3

< 0.2

SIO2

97

CAO

< 0.5

FE2O3

                 < 1.0

MAX. GRAIN SIZE/MM

4

BONDING

CERAMIC

SERVICE TEMP:

1550⁰C TO 1600⁰C

FORMER MATERIALS:

1. CASTED BRASS

2. BRASS SHEET FORMER

3. COPPER SHEET FORMER (ADVICABLE)

RECOMMENDED CHURING (STIRRING):BASED ON

H/D RATIO IN INDUCTION MLETING FURNACE FOR BRASS MELTING

BRASS:

RED BRASS:

YELLOW BRASS:

0.07 TO 0.15

0.07 TO 0.15

0.055 TO 0.15

MODERAT CHURNING/STIRING IS ADVICABLE IN ANY CASE, FOR LOW LOSS OF BRASS TIPS , WHILE MELTING IN INDUCTION FURNACE: